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Elements and Performance Criteria

  1. Plan work
  2. Conduct routine checks
  3. Shift load
  4. Shut down and secure forklift

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Required skills

Effectively operate an order picking forklift truck including all functions to the maximum height and load capacity

Use hazard identification skills including identifying those associated with the operation of the order picking forklift truck risk assessment and putting into place effective hazard preventioncontrol measures for those hazards

Use interpersonal communication skills at a level sufficient to communicate with other site personnel eg receive and interpret work instructions safety information emergency procedures

Interpret and accurately record information relating to conducting order picking forklift truck operations eg operating instructions procedures and service logbook

Use problem solving skills to verify problems and equipment faults and demonstrate appropriate response procedures

Use interpersonal communication skills at a level sufficient to communicate with other site personnel eg receive and interpret work instructions safety information emergency procedures

Required knowledge

Commonwealth state or territory OHampS legislation standards and codes of practice relevant to the full range of processes for the order picking forklift truck

Rated capacity and working load limits identification

Estimation or determination of load weight from labels markings or load paperwork

Order picking forklift truck capabilities limitations and gear

Order picking forklift truck operations and operating techniques

Organisational and workplace standards requirements policies and procedures for conducting operations for the order picking forklift truck

Procedures for the recording reporting and maintenance of workplace records and information

Typical routine problems encountered in the process and with equipment and adjustments required for correction

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria the range statement and the assessment guidelines for the Training Package

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, , the range statement and the assessment guidelines for the Training Package.

Overview of assessment

Successful assessment of this unit meets the competency requirement of the National Standard for Licensing Persons Performing High Risk Work

Stateterritory OHampS regulators have mandated the use of Assessment Instruments and Instructions for Assessment for this unit which have been endorsed by the national body responsible for OHampS matters

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Compliance with OHampS licensing legislation

Effectively communicate and work safely with others in the work area

Identify hazards associated with the operation of the order picking forklift truck and put in place effective hazard preventioncontrols for those hazards

Effectively conduct prestart poststart operational checks and shut down checks of the order picking forklift truck

Effectively operate the forklift pick and place loads safely at various heights including driving and manoeuvring and placing loads in a safe manner

Context of and specific resources for assessment

Assessment of the safe and effective application of knowledge and skill to workplace tasks performance must be undertaken using the endorsed Assessment Instrument

Assessment of performance must be undertaken either in the workplace or in a realistically simulated workplace

Assessors must ensure that the assessment in the workplace is organised to ensure that all the required equipment and materials and a suitable working area is made available to suit the assessment and the workplace

Assessment must occur under standard and authorised work practices safety requirements and environmental constraints

Assessment is to comply with relevant appropriate standard requirements

Applicants must have access to

Personal Protective Equipment PPE for the purpose of the Performance Assessment

safety equipment in safe condition as appropriate

associated equipment appropriate to order picking forklift truck operations

suitable loads as described by the endorsed Assessment Instrument

appropriate forklift in a safe condition

Method of assessment

Assessment must be conducted using the endorsed Assessment Instruments These Instruments provide advice on their application

The use of simulators in the assessment of this unit of competency is not acceptable

Assessment may be in conjunction with the assessment of other units of competency

Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge

Assessment must confirm a reasonable inference that competency is not only able to be satisfied under the particular circumstances but is able to be transferred to other circumstances

Guidance information for assessment

Further information about endorsed Assessment Instruments may be obtained from stateterritory OHampS regulators


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below.

Hazards

May include:

ground conditions (e.g. condition of surface, slopes)

overhead hazards (e.g. powerlines, service pipes)

traffic (e.g. pedestrians, vehicles, other plant)

environmental conditions (e.g. wind, lightning, rain)

order picking forklift instability (e.g. overloading, poor load placement, irregular loads)

other specific hazards (e.g. falling from platform, dangerous materials)

Hazard control measures

Refers to the systematic process of eliminating or reducing the risk to personnel and property through the application of controls

It includes the application of the hierarchy of control, the six-step preference of control measures to manage and control risk:

1 elimination

2 substitution

3 isolation

4 engineering control measures

5 using safe work practices

6 personal protective equipment

Appropriate standards

Appropriate standards may include:

codes of practice

legislation

Australian standards

manufacturer's specifications

Forklift

Powered industrial truck of a type where the operator's control arrangement is incorporated with the load carriage/lifting media, and elevates with it

Communication method

May include but not limited to:

verbal and non-verbal language

written instructions

signage

hand signals

listening

questioning to confirm understanding, and appropriate worksite protocol

Procedures

May include but not limited to:

manufacturer's guidelines (instructions, specifications or checklists)

industry operating procedures

workplace procedures (work instructions, operating procedures, checklists)

Signage and labels

May include but not limited to:

forklift data plates/labels

forklift warning decals

control labels

Pre-start up checks

May include, but are not limited to ensuring that:

safety equipment checks

safety devices/alarms are fitted and operational

order picking forklift data plate is fitted and interpreted

logbook, handbook or operating manuals are available

fluid checks

battery charge checks

evidence of damage, leaks, visual evidence of structural weaknesses (including paint separation or stressed welds) is sought through an external visual check

approved modifications and/or attachments are fitted to manufacturer's specifications (e.g. as per order picking forklift data plate)

checks for adaptations or modifications outside manufacturer's specifications (e.g. not listed on the order picking forklift data plate) are made

records are updated as required

Post-start operational checks

May include checks of the order picking forklift truck and equipment to ensure:

hazard warning systems (for example lights and horns) are functional

control functions are smooth and comply with operating requirements

start-up is to procedures

Safety devices

May include but not limited to:

safety gates and interlocks

reversing beepers

flashing lights

emergency descent device (hydraulic)

deadman switch

Hazard prevention/control measures

May include:

safety tags on electrical switches/isolators

insulated powerlines

safety observer used inside exclusion zone

disconnected power

traffic barricades and control

pedestrian barricades

bridging plates

movement of obstructions

personal protective equipment

adequate illumination

Safety equipment

May include but not limited to:

harnesses

lanyard

appropriate attachment point

Unplanned and/or unsafe situations

May include but not limited to:

failure/loss of control (e.g. brakes and steering)

failure of equipment (e.g. hydraulic system)

environmental conditions (e.g. wind, lightning, storms, etc.)

Shut down

May include, but is not limited to:

forks are lowered to the ground

brakes and motion locks are applied (where applicable)

motor power is turned off

order picking forklift is secured against unauthorized movement

ignition key is removed (if applicable)

batteries are connected to the charger (if applicable)